Die Cutting Gaskets

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Product Description

Elastostar Rubber stands as a leading manufacturer of high-quality die-cut gaskets and seals in the U.S.A., specializing in die-cut rubber gaskets and offering custom gasket solutions. Our modern production facility, equipped with CNC knife cutting machinery, ensures cost-effective solutions for users of Die Cut Shapes.

As a prominent gasket manufacturer in the U.S.A, we leverage state-of-the-art equipment, including rapid cutting auto presses and 2mtr x 900mm bed cutting presses, guaranteeing the delivery of first-class products at economical prices.

Whether you require a few prototypes or millions of components annually, our technical sales team is ready to assist you. We carry extensive stocks of rubber sheet materials to meet production deadlines and accommodate Just-In-Time delivery, ensuring your specific requirements are met.

The importance of die-cut gaskets transcends mere functionality, serving as vital components in a myriad of industrial applications. From sealing delicate electronics to safeguarding precision machinery, our die-cut gaskets stand as guardians of integrity, shielding against contaminants, moisture ingress, and mechanical stress with unwavering resilience.

In essence, Elastostar Rubber Corporation embodies a legacy of excellence, delivering superior die-cut gaskets and seals that redefine industry standards.

Die Cutting Gaskets

Grade:
  • Food Grade (FDA 21, CFR177.2600)
  • USP CL-VI
  • 3-A Sanitary Standards
  • NSF STD-51 Certified
  • UL Approved
  • A-A59588 (Formerly ZZR-765E), AMS 3195
  • ASTM D 1056 2D1 soft density to ASTM D 1056 2D5
  • ASTM D2000, Military/Industrial, and Commercial Specification.
  • FDA Metal & X-Ray Detectable Silicone
  • Platinum Cured Silicone
  • Peroxide Cured Silicone
  • High Temperature Silicone
  • Fire Retardant Silicone
  • EN45545-2
  • NFPA 130
Application:
  • Gasketing, Sealing, and Cushioning.
  • Ideal for industries like Electronics, Aerospace, Automotive and other industries.
Hardness:
  • 20 Shore A up to 80 Shore A
Manufacturing Capabilities:
  • Continuous Extruded Profile
  • Hot Splice Endless Ring
  • Hot Splice Vulcanized Frame Gaskets

Our Accreditations

Special Grade

Food Grade and FDA Grade (FDA 21, CFR177.2600) to USP CL-VI Compound, 3-A Sanitary Standards
NSF STD-51 certification,
UL, A-A59588 (Formerly ZZR-765E)
AMS, ASTM D2000, and Military/Industrial and Commercial specifications

Applications of Die Cutting Gaskets

  • Automotive Industry
  • Electronics and Electrical Equipment
  • Aerospace Industry
  • Medical Devices
  • Industrial Machinery
  • HVAC (Heating, Ventilation, and Air Conditioning)
  • Appliance Manufacturing
  • Oil and Gas Industry
  • Marine Applications
  • Renewable Energy
  • Construction and Building Materials
  • Food and Beverage Industry

Key Benefits of Oscillating Knife Cutting

Our commitment to excellence extends to utilizing the oscillating knife cutting technique, providing numerous advantages over traditional methods such as: 

  • No material discoloration
  • No need for cutting tools
  • No heat distortion or discoloration
  • No product burring
  • Suitable for polished surfaces
  • Ability to cut virtually any sheet material
  • 3m x 1.5m cutting area
  • Accuracy to 0.1mm
  • Suitable for materials up to 100mm thick
  • Ideal for prototype productionNo second operation finishing required
  • Suitable for long or short production runs
  • Achieves tight radii cuts accurately and reliably
  • Suitable for complex 2D or even 3D shapes
  • Cost savings through efficient nesting of the same or different components

Why choose Elastostar for your Die-Cut Gaskets requirements?

Elastostar stands as the premier choice for your die-cutting gasket needs, offering a combination of expertise, cutting-edge technology, and a commitment to customized solutions. As a distinguished gasket manufacturer in the U.S.A., we take pride in delivering excellence across various industries.

Expertise in Die-Cutting

With years of experience, Elastostar is a trusted expert in die-cut gaskets. Our seasoned team understands the intricacies of the die-cutting process, ensuring precision and reliability in every gasket produced.

Gasket Manufacturer in the U.S.A

Choosing Elastostar means opting for a reliable gasket manufacturer in the U.S.A. This localization ensures prompt communication, quick turnaround times, and compliance with rigorous quality standards.

Custom Gasket Solutions

Elastostar specializes in providing custom gasket solutions. Whether you require die-cut rubber gaskets of a specific shape, size, or material, our team is dedicated to tailoring solutions that precisely meet your unique requirements.

Cutting-Edge Technology

Equipped with state-of-the-art CNC knife cutting machinery and utilizing the latest die-cutting processes, Elastostar ensures the highest level of accuracy and efficiency in the production of die-cut gaskets.

Efficient Die-Cutting Process

Our commitment to efficiency is evident in our die-cutting process. From rapid cutting auto presses to 2mtr x 900mm bed cutting presses, we leverage cutting-edge technology to ensure cost-effective solutions without compromising on quality.

FAQ's

A die-cut gasket is a precision-engineered sealing component crafted through the meticulous die-cutting process. At Elastostar, a prominent gasket manufacturer in the U.S.A., our die-cut rubber gaskets stand out for their accuracy, consistency, and effectiveness in sealing applications. Explore our range of die-cut gaskets that exemplify the highest standards of quality and customization.

Cut gaskets, synonymous with die-cut gaskets, are sealing solutions manufactured by cutting materials like rubber into specific shapes using the advanced die-cutting process. As a leading gasket manufacturer in the U.S.A, Elastostar specializes in providing custom gasket solutions tailored to your unique requirements. Visit our website to discover the versatility and precision of our cut gaskets.

The die-cutting process, employed at Elastostar’s cutting-edge facility, utilizes specialized dies to cut materials into precise shapes. This ensures the creation of custom gaskets with unparalleled accuracy. 

The term “die cutting” originates from the use of a specialized tool called a “die.” Elastostar’s commitment to quality and innovation in die cutting has earned us a reputation as a trusted gasket manufacturer in the U.S.A. Explore our die-cut gaskets to experience the precision and reliability that set us apart.

Elastostar’s die-cutting process offers several advantages, including precision and accuracy in crafting die-cut gaskets, cost-effectiveness, customization options, suitability for high-volume production, and versatility across materials. Discover the benefits of our die-cutting expertise at Elastostar Die-Cut Gaskets.

Die cutting finds diverse applications, and at Elastostar, we leverage this technique for manufacturing gaskets tailored to your needs. From die-cut rubber gaskets to custom solutions, our die-cutting expertise extends to labels, automotive parts, packaging materials, medical device components, insulation materials, and electronic components. Explore the possibilities with Elastostar.

Elastostar’s die-cutting capabilities find applications across industries. Our die-cut gaskets, produced with precision and care, are extensively used for sealing purposes.

Contact us

Elastostar Rubber Corporation is an industry leader in silicone manufacturing to help our customers in achieving sustained profitable growth as a problem solver and provider of high-quality products and services.

We provide design, engineering and manufacturing of elastomer products to our customers globally backed by our streamlined and innovative supply chain compliant with global and regional regulatory requirements.