AS9100D Certification

AS9100D builds on ISO 9001 with additional requirements for aviation, space, and defense manufacturing.

Key areas include:

  • Product and material traceability.

  • Risk and production controls.

  • Document and record management.

  • Supplier and purchasing controls.

  • Inspection and verification.

  • Product safety and configuration management.

  • Nonconformance and corrective action.

AS9100D certifies the organization’s quality-management system within the stated certificate scope. It does not automatically certify every product for aerospace use.

AS9100D is an aerospace quality-management standard for organizations serving aviation, space, and defense supply chains.

Elastostar Rubber Corporation applies AS9100D quality controls to custom silicone seals, gaskets, extrusions, sponge components, and O-rings for aerospace applications.

Our AS9100D-certified quality management system supports controlled production, traceability, inspection, documentation, and consistent repeat manufacturing.

As9100d certification

Our Accreditations

View Our AS9100D Certification

Elastostar Rubber Corporation’s AS9100D and ISO 9001:2015 certificate is displayed below for aerospace customers, procurement departments, quality teams, and supplier-qualification personnel.

The certificate confirms that Elastostar’s aerospace quality management system has been assessed against the requirements of AS 9100D and ISO 9001:2015.

Certificate Details

  • Certified Legal Entity: Elastostar Rubber Corporation
  • Certified Facility: 8475 Rausch Drive, Plain City, OH 43064, USA
  • Certification Standard: AS 9100D and ISO 9001:2015
  • Certificate Number: UK-02-G-722
  • Certification Scope: Manufacturing of Custom Extruded & Molded Rubber Products
  • Date of Initial Registration: July 24, 2024
  • First Surveillance Audit Due: July 23, 2025
  • Second Surveillance Audit Due: July 23, 2026
  • Expiry Date: July 23, 2027
  • Issuing Certification Body: UKAF CERT Limited
  • Accreditation: United Kingdom Accreditation Forum Certification Limited

Certification Scope

This certificate covers Elastostar Rubber Corporation’s quality management system for the manufacturing of custom extruded and molded rubber products.

Compliance with AS9100D supports the quality controls, documented processes, traceability, risk management, and continual improvement practices expected within aerospace supply chains.

AS9100D Custom Silicone Rubber Products for Aerospace Applications

Elastostar manufactures custom silicone rubber components for aerospace manufacturers, suppliers, and engineering teams.

Custom Aerospace Seals

● Custom seals support panels, housings, doors, and aerospace equipment.
● We manufacture bulb, lip seals, D, P, U, and custom profiles.
● Designs can match compression, temperature, and installation requirements.

Silicone Gaskets

Silicone gaskets support enclosures, panels, ducting, and assemblies.
● Options include die-cut, molded, spliced, and vulcanized gaskets.
● Thickness, hardness, and geometry can be customized.

Extruded Rubber Profiles

● Custom profiles support non-standard aerospace sealing requirements.
Commercial sponge silicone is available in custom profiles and lengths.
● Cutting, splicing, and vulcanizing options are available.

Silicone Sponge Components

● Silicone sponge provides flexible, compressible sealing.
Sponge profiles and gaskets support panels, doors, and enclosures.
● Density and compression can be selected for the application.

Silicone O-Rings

Silicone O-rings support valves, fittings, housings, and equipment.
● Standard, custom, spliced, and vulcanized options are available.
● Selection depends on temperature, pressure, compression, and media.

Flame-Retardant Silicone Materials

● Flame-retardant silicone supports selected aerospace applications.
UL 94 V-0 Silicone Rubber is available for applicable requirements.
● Final material selection depends on specifications and application conditions.

AS9100D Aerospace Silicone Rubber Applications

Aircraft Sealing Systems

● Seals support doors, panels, ducts, and housings.
ZZ-R-765 / A-A-59588 Silicone Rubber supports applicable requirements.
● Custom gaskets and O-rings are available.

Aviation Interiors

●Silicone seals support panels, lighting, and enclosures.
● Sponge components provide flexible sealing.
● Materials can match temperature and flame needs.

Electronic Enclosures

● Silicone seals help protect electronic enclosures.
Electrically Conductive Silicone Rubber supports EMI and grounding needs.
● Custom enclosure gaskets are available.

Aerospace Equipment

● Custom seals, tubing, and gaskets are available.
● Components can handle heat, vibration, and movement.
● Designs can match equipment requirements.

Ground-Support Equipment

● Silicone parts support controls, cabinets, and connectors.
Custom seals and gaskets are available.
● Materials can suit outdoor conditions.

Custom Sealing Applications

● Custom parts support unusual or discontinued sizes.
● Components can be made from drawings or samples.
● Prototypes can be reviewed before production.

AS9100D Certification FAQs

Yes, Elastostar Rubber Corporation maintains AS9100D certification for the legal entity, facility, and activities stated on its current certificate. Customers may request a copy for supplier qualification or project documentation.

The certified facility address and approved scope are listed on Elastostar’s AS9100D certificate. Buyers should review the current certificate to confirm which manufacturing activities fall within the certified quality-management system.

AS9100D indicates that Elastostar Rubber Corporation operates a quality-management system that includes aerospace-focused controls for traceability, risk management, documentation, inspection, change control, and non conformance handling within the certified scope.

Yes, Aerospace manufacturers, suppliers, procurement teams, and quality departments can request a current copy of Elastostar’s AS9100D certificate and related company documentation.

No, AS9100D certifies Elastostar’s quality-management system and covered activities. Each product must still be reviewed against the customer drawing, material specification, testing requirements, operating conditions, and approval process.

Need Custom Silicone Products for Aerospace Applications?

Elastostar Rubber Corporation works with aerospace manufacturers, aviation suppliers, engineering teams, and procurement departments that require custom silicone products backed by controlled manufacturing and clear quality documentation.

Contact our team
to discuss your drawings, material specifications, traceability requirements, prototype quantities, production needs, and supplier-qualification documents.

Elastostar rubber products e1787387858292

AS9100D Aerospace Quality Control and Traceability

Elastostar’s AS9100D quality-management system supports controlled manufacturing, traceability, inspection, and documentation within the certified scope.

Documented Manufacturing Procedures

Controlled instructions and quality records help maintain consistency across production, material handling, inspection, and final release.

Material Traceability

Material and lot information can be maintained according to project requirements, linking materials, production activity, and finished parts.

Inspection and Quality Checks

Dimensional and visual inspections are completed according to approved part requirements, tolerances, and acceptance criteria.

Change Control

Changes to materials, processes, tooling, drawings, or controlled documents are reviewed before implementation.

Nonconformance Management

Nonconforming products are identified and controlled, with corrective-action processes supporting investigation and prevention.

Customer Documentation Requirements

Customers may request certificates, inspection records, traceability documents, or other project-specific quality records during quotation and production.

VIEW TECHNICAL DATA SHEET

Contact us

elastostar website logo

Elastostar Rubber Corporation is an industry leader in silicone manufacturing to help our customers in achieving sustained profitable growth as a problem solver and provider of high-quality products and services.

We provide design, engineering and manufacturing of elastomer products to our customers globally backed by our streamlined and innovative supply chain compliant with global and regional regulatory requirements.