Die Cutting Gaskets
Over 2 Decades of Experience
Complete Custom Manufacturing
ISO 9001:2015 | AS 9100D | IATF 16949:2016
Made in the USA
Elastostar Rubber stands as a leading manufacturer of high-quality die-cut gaskets and seals in the U.S.A., specializing in die-cut rubber gaskets and offering custom gasket solutions. Our expertise extends to Custom Die Cutting Gaskets, ensuring tailored solutions that meet the specific needs of various industries. Our modern production facility, equipped with CNC knife cutting machinery, ensures cost-effective solutions for users of Die Cut Shapes, providing precision and efficiency for large and small production runs.
As a prominent gasket manufacturer in the U.S.A., we leverage state-of-the-art equipment, including rapid cutting auto presses and 2-meter by 900mm bed cutting presses, to guarantee the delivery of first-class products at economical prices. We also specialize in material-specific gaskets, such as Neoprene Die Cutting Gaskets, which are known for their chemical resistance, flexibility, and strength, as well as EPDM Die Cut Gaskets, which provide superior weather resistance and performance in outdoor applications.
At Elastostar Rubber Corporation, we bring your ideas, sketches, and samples to life with precision-made custom seals, gaskets, and tubing crafted from certified materials. Backed by 20+ years of experience, we offer competitive pricing, fast lead times, in-house tooling, short lead time, and large-scale manufacturing—all proudly Made in the USA.
Custom Silicone Rubber Solutions - Any Size, Any Shape
Die Cutting Gaskets Key Features
- Custom solutions for precise sealing
- High-quality CNC and press cutting
- Cost-effective for any order size
- Protects against contaminants and stress
- Just-In-Time delivery options available
- Bespoke manufacturing available
Product Specifications
From sealing delicate electronics to safeguarding precision machinery, our die cut gaskets stand as guardians of integrity, shielding against contaminants, moisture ingress, extreme temperatures, and mechanical stress with unwavering resilience. At Elastostar, we are committed to providing custom-engineered solutions that offer long-term reliability and superior sealing performance, no matter the industry or application.
| Grade: | Application: | Hardness: | Manufacturing Capabilities: | ||
|---|---|---|---|---|---|
|
• Food Grade (FDA 21, CFR177.2600) • USP CL-VI • 3-A Sanitary Standards • NSF STD-51 Certified • UL Approved • A-A59588 (Formerly ZZR-765E), AMS 3195 • ASTM D 1056 2D1 soft density to ASTM D 1056 2D5 |
• ASTM D2000, Military/Industrial, and Commercial Specification. • FDA Metal & X-Ray Detectable Silicone • Platinum Cured Silicone • Peroxide Cured Silicone • High Temperature Silicone • Fire Retardant Silicone • EN45545-2 • NFPA 130 |
• Automotive Industry • Electronics and Electrical Equipment • Aerospace Industry • Medical Devices • Industrial Machinery • HVAC (Heating, Ventilation, and Air Conditioning) • Appliance Manufacturing • Oil and Gas Industry • Marine Applications • Renewable Energy • Construction and Building Materials • Food and Beverage Industry | • 20 Shore A up to 80 Shore A |
• Continuous Extruded Profile • Hot Splice Endless Ring • Hot Splice Vulcanized Frame Gaskets | |
Our Accreditations
Special Grade
Food Grade and FDA Grade (FDA 21, CFR177.2600) to USP CL-VI Compound, 3-A Sanitary Standards,
NSF STD-51 certification,
UL, A-A59588 (Formerly ZZR-765E),
AMS, ASTM D2000, and Military/Industrial and Commercial specifications
Applications of Die Cutting Gaskets
- Automotive Industry
- Electronics and Electrical Equipment
- Aerospace Industry
- Medical Devices
- Industrial Machinery
- HVAC (Heating, Ventilation, and Air Conditioning)
- Appliance Manufacturing
- Oil and Gas Industry
- Marine Applications
- Renewable Energy
- Construction and Building Materials
- Food and Beverage Industry
Key Benefits of Die-Cutting
- High Precision & Consistency
- Cost-Effective Production
- Versatile Material Compatibility
- Faster Production & Increased Efficiency
- Customization & Design Flexibility
- Enhanced Product Performance
- Scalable for Small & Large Orders
- Supports Multiple Cutting Techniques
Why choose Elastostar for your Die-Cut Gaskets requirements?
Elastostar stands as the premier choice for your die-cutting gasket needs, offering a combination of expertise, cutting-edge technology, and a commitment to customized solutions. As a distinguished gasket manufacturer in the U.S.A., we take pride in delivering excellence across various industries. Get Quote Today
Expertise in Die-Cutting
With years of experience, Elastostar is a trusted expert in die-cut gaskets. Our seasoned team understands the intricacies of the die-cutting process, ensuring precision and reliability in every gasket produced.
Gasket Manufacturer in the U.S.A
Choosing Elastostar means opting for a reliable gasket manufacturer in the U.S.A. This localization ensures prompt communication, quick turnaround times, and compliance with rigorous quality standards.
Custom Gasket Solutions
Elastostar specializes in providing custom gasket solutions. Whether you require die-cut rubber gaskets of a specific shape, size, or material, our team is dedicated to tailoring solutions that precisely meet your unique requirements.
Cutting-Edge Technology
Equipped with state-of-the-art CNC knife cutting machinery and utilizing the latest die-cutting processes, Elastostar ensures the highest level of accuracy and efficiency in the production of die-cut gaskets.
Efficient Die-Cutting Process
Our commitment to efficiency is evident in our die-cutting process. From rapid cutting auto presses to 2mtr x 900mm bed cutting presses, we leverage cutting-edge technology to ensure cost-effective solutions without compromising on quality.
FAQ's
When it comes to reliable, long-lasting custom Silicone Rubber solutions, Elastostar Rubber Corporation stands out for its proven expertise and commitment to quality. We turn your rough sketches, ideas, drawings and samples into fully functional custom seals, gaskets, tubing and more made with the highest quality of certificed silicone rubber and other materials. We offer:
Over 20 years of experience in silicone rubber manufacturing
ISO 9001:2015 | AS 9100D | IATF 16949:2016 | FAR 25.813 certified silicone rubber for quality assurance
Complete custom manufacturing tailored to your needs
Made in the USA – high-quality, locally manufactured solutions
Short Lead Time
In-House Tooling
Large Manufacturing Capacity
Competitive Pricing
Friendly Services for each step of the process
Die-cut gaskets are sealing components made by cutting rubber or similar materials into precise shapes using a die. They are commonly used in applications requiring tight seals, such as in electronics, automotive, medical devices, and industrial equipment.
Yes, all Elastostar die-cut gaskets are manufactured in the United States at our advanced production facility, ensuring top-quality control and fast turnaround times.
Absolutely. Elastostar specializes in custom die-cut gaskets tailored to your specific requirements—including size, shape, material, and performance characteristics.
Pricing depends on several factors such as material type, dimensions, order volume, and customization level. Bulk orders and standard designs are typically more cost-effective. Contact us for a custom quote.
Elastostar offers a wide range of materials including solid silicone, closed-cell silicone sponge, metal/x-ray detectable rubber, and platinum-cured silicone—each suited for different industrial and regulatory needs.
Die-cutting offers excellent precision, consistency, and speed. It’s ideal for high-volume production and ensures minimal waste, making it both efficient and cost-effective.
Yes, Elastostar provides rapid prototyping and sample production services so you can evaluate fit, function, and material before committing to full-scale manufacturing.
Our die-cut gaskets are used in a wide range of sectors including automotive, electronics, medical devices, aerospace, food processing, and industrial equipment manufacturing.
Yes, we accommodate both small and large volume orders, making us a flexible partner for startups, R&D teams, and established manufacturers alike.
You can visit our website to submit an inquiry or contact our sales and engineering team directly. We’ll help you select materials, review drawings/specs, and provide a custom quote.
